safer Bar floor plates

In response to the post criticizing single point of failure gymnastics chain attachments:

Ian Buttar sends photos of a home made gymnastics bar anchoring rig installed at Phoenix, Edmonton, Canada.

They have 2 concrete anchor bolts on each attachment, not one.

As for the plates. They are made from 3/8″ x 2″ hot roll steel. Two holes for the floor anchor bolts and one for the clevis.

… I think the anchors are for 3/4″ bolts. We used grade 8 bolts as you can see.

A bend close to the end to approximately matches the angle of the cables.

Two anchors means you have to be accurate drilling the holes in the concrete, an impossible task without a jig.

The jig has two different holes. One is the diameter of the bolts (3/4″) the other is the diameter of the anchor drill bit.

The spacing is the same as the floor plate bolt holes.
The hole for the anchor drill bit is raised up as you can see. This helps you to keep your drill perpendicular to the floor. It’s called a drill bushing.

In use, you drill your first hole using the drill bushing. (Someone heavy can stand on it to keep it flat on the floor)

Clean out the hole and install the anchor.

Bolt the jig to the anchor in the floor using the jig bolt hole, and line up with the angle of your cables.

Drill the second hole using the drill bushing.

Remove the jig, clean out the hole, and install the second anchor. Make sure you don’t get concrete dust in the first hole anchor ( or any anchor) this will ruin them.

If you do get dust in an anchor, you must clean them out very thoroughly.

Install the floor plate. Visually inspect regularly.

One of your readers posted a note about the spacing of holes in concrete. He is right. Check the specifications on the anchors that you are using, the minimum spacing will be listed.

THANKS Ian. Thanks George Novak, too.

That’s a much safer alternative to the industry standard single bolt anchor, in my opinion.

Of course there are liability considerations with every piece of home made equipment in your gym.

3 comments ↓

#1 Michele on 06.19.11 at 8:52 am

Okej, this looks saver.
but why does a bar have so many links/transitions
I think the less links/transitions the saver…

#2 coach Rick on 06.19.11 at 2:03 pm

Good point, Michele.

The fewer links in the chain, the better.

I’m at a gym club today looking at this system, however. They are planning to do the double bolt system next time the floor plates will be changed in their warehouse.

#3 Lil hint on 06.20.11 at 7:56 am

1. I also use a 2 part epoxy designed for concrete anchors, available at any home improvement store.
2. Formerly being in the construction business, without a big long explanation “MAKE SURE YOU USE THE SET TOOL FROM THE COMPANY THAT SUPPLIED THE ANCHORS!!!!!”. Not a screwdriver!
3. The hole must be Perpendicular to the floor.
I cannot tell you how many times I have seen cracking and failure of the concrete because the anchor was not straight.

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